very short sync loss troubleshooting

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9secz
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very short sync loss troubleshooting

Post by 9secz »

My MS3x installation has been working very well for more than 3 years. I've had minor tuning issues, but the car, which is my daily driver, has been a reliable.

Two weeks ago I took it to a drag strip so I could do multi-gear WOT tuning without being thrown in jail. Ever since that day, when I do my typical 3rd gear or 4th gear WOT blast, I get sync loss for 1 TS sample period. I'll attach a log later, but I think you'll find that the engine is working fine for many samples, then there is one sample of sync loss that nearly throws me through the windshield. then the engine wakes up and continues to pull. The sync loss occurs in the middle of the gear, not right after a shift, not right after boost reaches max, and not right before hitting redline.

Here's what I plan to do this weekend:
1) Pull cam and crank sensors for visual inspection. If they look fine, then
2) Put an oscilloscope on them and record traces with engine idling. If the signals look good, then
3) Inspect the cables and MS3 connectors for signs of wear or damage. If all that looks good, then,
4) Pull the MS3 and check the VR trim pots. If the pots are properly adjusted, then,
5) What?

BTW and FWIW, the AFR safety circuit prevented a full pass at the strip, but the car still recorded a 128 mph trap speed. :D

Jeff
9secz
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Re: very short sync loss troubleshooting

Post by 9secz »

Troubleshooting:
Step 1: cam and crank sensors and connectors look fine. I cleaned the contacts anyway.
Step 2: cam and crank signals are pretty clean with the engine idling:
Image

Steps 3 and 4: I'll pull the MS out of the car next to check the trim pots.

Here is a screen shot showing the lost sync event. I'll extract a bit of log file centered on the event and upload it soon. Lost sync reason is the blue trace in the bottom graph. You can see the RPM divot in the white trace in the top graph.

Image

Any other ideas on what might be causing this?

Edit: I've attached a piece of the log file that contains my sync loss event.

Jeff
Last edited by 9secz on Sun Apr 12, 2015 12:04 pm, edited 1 time in total.
grom_e30
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Re: very short sync loss troubleshooting

Post by grom_e30 »

have you got a msq to go with
1990 bmw 320i daily driver with m20b25 ms3 sequential fuel, 380cc injectors, d585 coil near plug, home made cam sync, launch control, fan control, vss, homebrew egt logging what's next????
9secz
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Posts: 204
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Re: very short sync loss troubleshooting

Post by 9secz »

Current msq attached.

Jeff
Matt Cramer
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Re: very short sync loss troubleshooting

Post by Matt Cramer »

Try a 10K resistor inline with the VR sensor wire.
Matt Cramer -1966 Dodge Dart slant six running on MS3X
9secz
Experienced MS/Extra'er
Posts: 204
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Re: very short sync loss troubleshooting

Post by 9secz »

Matt Cramer wrote:Try a 10K resistor inline with the VR sensor wire.
OK, I'll give that a try. Do you think the crank sensor output voltage may be getting too big at high revs?

Jeff
Matt Cramer
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Re: very short sync loss troubleshooting

Post by Matt Cramer »

9secz wrote: OK, I'll give that a try. Do you think the crank sensor output voltage may be getting too big at high revs?

Jeff
Precisely. VR sensors have a pretty wide voltage range from idle to redline.
Matt Cramer -1966 Dodge Dart slant six running on MS3X
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