DIYPNP 1.5B Cam and Crank sensors question

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gotzoom?
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Joined: Tue May 26, 2015 11:35 am

DIYPNP 1.5B Cam and Crank sensors question

Post by gotzoom? »

I'm currently building a DIYPNP Nippon Denso kit and I'm a little stuck on how to wire up the speed sensor. The car is an AE86 Toyota Corolla with 4AGE engine and I plan to start simple and run with the stock igniter to start with. From what I gather from reading, the sensor in the distributor is a VR sensor. Additionally, I have a 36-2 tooth crank angle sensor that I would like to make use of at some point (maybe now.) The crank angle sensor is a VR sensor from an OBD2 4AFE engine. I'm at the point where I'm wiring up the ignition and I'm confused on which way to go. According to the Ignition Build doc, I'm to wire the crank angle sensor to VR+ and VR- and the cam angle sensor to VR2.
Variable reluctor sensors, sometimes called VR sensors, inductive pickups, or magnetic pickups, have two wires, and possibly a third shield wire. Connect the positive wire to VR+ and the negative wire to VR-. Sometimes it may take a bit of trial and error to find out which is which since factory wiring diagrams often do not mark these clearly. If you have a shield wire, connect it to GND. Tip: If your sensor is connected to a wheel with a large number of teeth, like a Ford 36-1 or a Bosch 60-2, and you're losing the tach signal at high RPM, put a 10K resistor in line with the wire going to VR+. This will usually clear things right up.

The camshaft position sensor input is marked VR2. It's actually a kind of hybrid circuit that works with Hall effect, VR, and optical sensors. Hall or optical sensors may need a pull up, just like with the crankshaft position input. VR sensors with a separate ground wire should have this wire connected to SG. The VR2 circuit has a built in threshold that some VR sensors may not trigger correctly at low RPM. If this happens on your car, take a 51K resistor and install it in the R21 position. This will lower the threshold voltage. Many Nippondenso ignitions will need this mod. For other sensors, you can install R39 to make the trigger voltage user-adjustable, or use R20 to pull up the trigger voltage to reduce noise.
Given that I intend to start with only the stock igniter and distributor trigger, should I connect the distributor trigger to VR+ or VR2? I get the part about possibly needing to install R21, but how will I know if i need to do this? I assume that I will get inconsistent engine speed readings at idle and up to a certain RPM, if I understand correctly. Does this sound right?

Alternatively, I could put my energy into eliminating the igniter and distributor in favor of using the crank angle sensor and coil plugs if that would be simpler. This is ultimately what I would like to run, but I figured it would be easier to make use of the stock ignition stuff to get started and comfortable tuning. I would also need to buy the high current ignition drivers, since they are not included in the kit.

Sorry for the n00b questions, but I'm not finding a lot of detail around how to set this up with the DIYPNP kit. Any advice is greatly appreciated.
Matt Cramer
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Re: DIYPNP 1.5B Cam and Crank sensors question

Post by Matt Cramer »

I would use that crank sensor, wired to the VR inputs.
Matt Cramer -1966 Dodge Dart slant six running on MS3X
gotzoom?
MS/Extra Newbie
Posts: 8
Joined: Tue May 26, 2015 11:35 am

Re: DIYPNP 1.5B Cam and Crank sensors question

Post by gotzoom? »

Thanks for the feedback, Matt. I hooked a scope up to the crank angle sensor to verify that I am getting good signal, and I am seeing something different to what I expected. From the docs that I've read, I expected to see something along these lines:
Image

However, this is what I am seeing:
Image
Image

It looks like I'm getting plenty of voltage, but I'm concerned whether the waveform shape will cause issues. Any thoughts?
Matt Cramer
Super MS/Extra'er
Posts: 17507
Joined: Thu Apr 16, 2009 8:08 pm

Re: DIYPNP 1.5B Cam and Crank sensors question

Post by Matt Cramer »

That's a pretty normal waveform.
Matt Cramer -1966 Dodge Dart slant six running on MS3X
gotzoom?
MS/Extra Newbie
Posts: 8
Joined: Tue May 26, 2015 11:35 am

Re: DIYPNP 1.5B Cam and Crank sensors question

Post by gotzoom? »

Cool, thanks!
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