(GONE!)Spark dropout under load(DATALOG AND TUNE INCLUDED)

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WillExoIX
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(GONE!)Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

MS1 V3.3 board running the latest MSNS firmware.
Using GM HEI ignition circuit on a 2.8L V6 camaro 1989 with a 700R4.
Let me know if you need more information.

I'm getting spark cutout, First started out primarily in first gear, Then I shielded the white wire running to the dizzy, and connected the shield to ground at the dizzy. Now the cutout occurs primarily in 3rd gear. I cannot replicate under no load(park or neutral) at any rpm.

Upon disconnecting the bypass wire(5V ref wire to allow MS to take control of timing), which reverts the car to base timing, the problem goes away completely. I can't even replicate it with the bypass disconnected.

Dave(project89) said he may have to tweak the dwell settings but the way he tweaked them it didnt work. Im thinking the dwell when running may be too high? I haven't learned enough to know exactly what anything does so I'm looking for some input so I can understand it.

I'm including a datalog, and the msq I am currently running. Thanks for any input/info.
Last edited by WillExoIX on Thu Apr 23, 2015 7:37 am, edited 4 times in total.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
WillExoIX
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Re: Spark dropout under load

Post by WillExoIX »

For those having similar problems, here was the solution for mine.

I increased the dwell time on the running field to 3.1 from 2.5. Spark dropouts are non-exsistant for now, I ran it through every gear but 4th, just about to redline and could not get spark to drop at all.

If it comes back I will update this thread.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
WillExoIX
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Posts: 495
Joined: Sat Jan 25, 2014 12:13 pm

Re: Spark dropout under load

Post by WillExoIX »

Hmm, interestingly enough its back, but with more symptoms. Now my digital boost gauge is turning off, at the same time the tach needle jumps around, all happening when the cutouts start any higher than 1/2 pedal in any gear.

Could it be that the coil is bad? It almost sounds like an electrical short, but its isolated to the boost gauge, which is completely separated from the tach, but both are wigging out. My AEM WidebandO2 is on the same power and ground as the boost gauge, but the WBO2 is unaffected.

Any ideas? I'll enclose another short datalog, though I am unsure whether or not you can see it in the log.

The MSQ has different dwell settings that is burned to the controller, so dont pay attention to the dwell settings, they are set as follows;
Dwell Control
Cranking - 4.0
Running - 3.1
Min Discharge - 0.1
Last edited by WillExoIX on Tue Jan 28, 2014 9:13 pm, edited 1 time in total.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
WillExoIX
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Posts: 495
Joined: Sat Jan 25, 2014 12:13 pm

Re: Spark dropout under load

Post by WillExoIX »

Same thing happens as last time when I unplug the bypass wire, it runs like a dream. I have absolutely no issues driving it at base timing without MS controlling it.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
WillExoIX
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Posts: 495
Joined: Sat Jan 25, 2014 12:13 pm

Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

Test #1 was infinite
Test #2 was .9 Ohms
Test #3 was 3.4 Meg Ohms
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
Matt Cramer
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by Matt Cramer »

I'm thinking it could be a faulty ignition module.
Matt Cramer -1966 Dodge Dart slant six running on MS3X
ashford
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by ashford »

i had a very similar issue with an ls motor, but was causing resets too. i found the coil had a crack in it and was arcing to the signal wire to the ms. it took a completely dark environment to find it.
WillExoIX
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

I am getting resets as well, they just aren't as frequent now as they were before I shielded the rest of the white wire running to the dizzy from the MS1. I bet that would most likely be the source of noise in the datalogs too.

I'm just waiting on my taxes until I can pick up a new coil and icm. I'll report back once they are in. Thanks
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
WillExoIX
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

Got a new icm and coil in and now it wont start. Makes the boost gauge turn off as soon as I turn the key, also causing lots of resets. It resets the MS everytime I turn the key. Also I swear I hear the snapping sound you get from an arcing plug wire, But it wont run but just a fraction of a second. So New Coil+New ICM=Bad wires.

I ordered plug wires, Because they are old, and its the only thing in this area that I didnt replace. Hopefully by wednesday-friday Ill have an update.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
WillExoIX
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Posts: 495
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

Well I wound up buying a new distributor, misfire is gone, still some resets, not nearly as many as before. Also still glitches/cutouts, really the only two things Im left chasing down. Noise looks a whole lot better just not completely gone.

Here is a datalog of me just cruising and tuning VE for cruise. Mind you I am running 36lb bosch3s on a just over stock 2.8L 60*v6. Just swapping the stock ECM out to the MS1 freed up a bunch of horsepower and its still NA. I'm trying to nail down an NA tune before attempting a boost tune, So my turbo install will be likely within the next couple weekends.

The flatline in the middle of the log is where I stopped to get gas.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
WillExoIX
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Posts: 495
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

I have been messing with the running dwell settings, Since I have swapped in a new MSD streetfire coil, new ACDelco 8mm plug wires, and a brand new distributor.

I read that a running dwell too high or low will present a misfire, I still have a slight misfire at a running dwell of 2.5mS, tried going up in .1mS intervals and it got a little worse, so I am betting I can bring it down hopefully to 2.0mS being its a brand new coil and that might just do away with the misfire.

With the minimum discharge dwell setting at .1mS, can that be upped a little bit and maybe have something to do with the random miss being so low? What exactly is the minimum discharge dwell setting for?

Worth noting too, the misfire never happens during a reset, although I am still hunting down the source of the resets.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
arnold
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by arnold »

check you power supply very carefully
Supercharged Austin Healey Sprite, Intercooler, spark control
MS1, MT2.25, extra code 029t
http://www.kmnet.demon.co.uk/arnold/
WillExoIX
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

what exactly am I checking?

I had the board out today while I re-did my grounds and map line, and the board still looks pristine, exactly as I assembled it with no signs of heat anywhere, No crossed solder joints, it all looks clean.

Ive got all electronics testing equipment short of an O-scope and a few other things, and know electronics.

Here is a few datalogs from today, the second datalog I was tuning VE, And a copy of current tune.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
slow_hemi6
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by slow_hemi6 »

WillExoIX wrote: With the minimum discharge dwell setting at .1mS, can that be upped a little bit and maybe have something to do with the random miss being so low? What exactly is the minimum discharge dwell setting for?
There is only a certain amount of time between firing a coil for one cylinder and then the next. As revs increase this time decreases. it can get quite problematic on a 8 or more cylinder engine, to fit the dwell time and the time it takes for the spark to occur in,on single coil applications. When there is not enough time, the ecu has to start reducing dwell as you can't reduce the spark time. When and how much to reduce dwell is dependent on the spark time. Ms calls the time taken to spark "minimum discharge period", note not "dwell", because this is the time it takes for the coil to discharge it's energy. MSD actually gives specs for their gear. My Blaster3 coil had a discharge of .385 if I remember correctly.
Find the Manuals up top under Quick links: Manuals. :RTFM:
Cheers Luke
arnold
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by arnold »

WillExoIX wrote:what exactly am I checking?
The power line for the MS. I had a wacky fuse confusing hesistation when warmed up
Supercharged Austin Healey Sprite, Intercooler, spark control
MS1, MT2.25, extra code 029t
http://www.kmnet.demon.co.uk/arnold/
WillExoIX
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

Well I have tried powering it directly from the battery with no change. Its got a new battery, under 1000 mile alternator, all grounds good. Right now its getting switched 12v through an extra unused fuse in the panel, with the same issue. I even tried a Boss stereo noise suppressor and it didn't make a difference at all. I am beginning to think it isn't noise, but at this point I have no idea what the heck is going on.
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
slow_hemi6
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by slow_hemi6 »

Have you had a look at your rotor Phasing?
Find the Manuals up top under Quick links: Manuals. :RTFM:
Cheers Luke
WillExoIX
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

Hmmm, I just read up on rotor phasing. My car is set to factory 10* BTDC with a brand new dizzy, However the problem even existed before I changed the dizzy. However, AFAIK there is really no way to change the rotor phasing on my car without changing the base timing. Also seems like a rotor phasing issue because if I run the car with the bypass unplugged(without MS controlling timing), It runs perfect with no resets or dropouts, when its plugged in it resets and drops.

Besides wouldnt rotor phasing cause it to be missing all the time?
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
slow_hemi6
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by slow_hemi6 »

Nope, it will be fine if at low advance, the path of least resistance is still the relevant cap tower. It is when advance starts to crank up and the spark finds other paths easier to discharge to than jump the increased distance to the cap tower.
Find the Manuals up top under Quick links: Manuals. :RTFM:
Cheers Luke
WillExoIX
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Re: Spark dropout under load(DATALOG AND TUNE INCLUDED)

Post by WillExoIX »

Would that mean that the MS1 is advancing timing too far when the bypass is plugged in? Thats kinda how it sounds to me, as if the timing is so far advanced the spark is jumping to the next tower. Cause if Im running at base timing, aside from the limp advance, the rotor phasing would more or less stay the same. Would I be able to set the base timing to *12 or *8 btdc to see if it makes a difference? But does the MS keep base timing in mind, or does it have to be set to proper base timing?
Image
Megasquirt 2 V3.0 Running Msextra 3.4.2. in a 1989 Camaro RS .48AR/60mm Turbo 3.4L/700R4
Boost control, Fan control, Stepper IAC, Launch/Antilag, Working on the GMDIS, and Methanol injection
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