lpg system control from MS? can it be done with stock code?

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Phillblanchard
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Posts: 25
Joined: Tue Sep 27, 2005 4:43 am
Location: Mold, North Wales, UK

lpg system control from MS? can it be done with stock code?

Post by Phillblanchard »

hi guys,
just a quick one here, ive finally got the MS working like a dream on my range rover.
also fitted the lpg system ive had kicking about for ages, all charged and no leaks! (not any more anyhow ;) ).

theres 2 solenoids on the kit, these were apparently powered from a control box, which was also linked to the -ve side of the coil.

a: is the -ve coil feed for RPM measurement purposes?

2: can i control this from the MS? i obviously need to shutdown the injectors and fuel pump when switching to gas. how do i do this?

c: i was thinking of just cutting the power to the MS. would this do any harm?or would it 'spike' the cct to hell?


the original control box has gone somewhere, but i have a scrap of paper with a diagram on it of the wiring. hence im wondering how to control this! :)

short of having a power cut switch to the MS and another power on for the lpg solenoids, what can i do?

Current setup is: MS v3, 8 injectors alt firing, split into 2 groups of four.
if poss id like to use the lambda readout to monitor the lpg mixture and allow me to make manual adjustments as necessary to the reducer.

i dont really fancy putting the other code into the MS. pretty much scared by it! is there anything i can do with the stock code?

what can / shall i do?

Thanks in advance!
Phill.
mitsuko
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Location: Belgium

Post by mitsuko »

I'ts very easy to do this .
I've run like this for years before I switched to lpg injection .

First , the lost control box is probably a petrol start system .
It automaticly starts the car on petrol , then detects rpm ( coil ) and once your rpm goes above a certain setpoint , it switches to lpg .

I used a relay with a normally open and a normally closed contact .
Std automotive 3 pole relais

Put the nc contact in the 12V line that feeds power to the injectors .
Wire the no contact to power the lpg solenoids .
Operate the relay with a switch on the dash .

Now with the relay inactive , you're running on petrol .
If you activate the relay with the switch , your injectors are powered
down , and your lpg solenoids are powered up . Make sure the fuses are adequate .

The rest of the ms remains active , so you can monitor , datalog , whatever you want .
I would not power down the fuel pump .
Let the fuel circulate , keeps the fuel rail and fpr to a reasonable temperature .


Pat
Phillblanchard
MS/Extra Newbie
Posts: 25
Joined: Tue Sep 27, 2005 4:43 am
Location: Mold, North Wales, UK

Post by Phillblanchard »

hiya mitsuko!
i was hoping youd be around! :)

so using the relay wont cause surges or spike the injector drivers?

with 8 injectors, 4 per injector driver bank, would i need 2 relays, one for each bank?
what fuse rating would you recommend?

this looks like a great idea! thanks :)

Phill.
mitsuko
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Location: Belgium

Post by mitsuko »

Yeah well , lpg usually attracts my eye . :D

I doubt that there will be any issue with spikes ore whatever
Drove around like this for two years , with an automatic petrol start
controlling the relay . So I had a switch over every time I started the car .
That same legasquirt is still used , only it is used now to control both lpg and petrol injectors .

I think a single relay will do fine .
Let me take a look at the wiring diagram later on and get back to you on this .


Pat
Phillblanchard
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Posts: 25
Joined: Tue Sep 27, 2005 4:43 am
Location: Mold, North Wales, UK

Post by Phillblanchard »

ok, thanks! :)

Phill.
mitsuko
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Post by mitsuko »

Here's a quick drawing .

Hope it makes sense , otherwise just yell .

Pat
Phillblanchard
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Posts: 25
Joined: Tue Sep 27, 2005 4:43 am
Location: Mold, North Wales, UK

Post by Phillblanchard »

Hi again!
Right firstly thanks to Mitsuko for the diagram! Ive got it sorted! works a treat too, so thankyou! :) :) ive even installed a flashing blue led to tell me when the gas is on!

the only problem i have now, is the mixture seems all to pot. it will start on lpg when cold, but definitly will not when hot.
indicating an over rich condition.
performance is terrible below 3krpm, then it takes off like a rocket!

ill get my laptop connected tomorrow, once ive sorted out the invertor to power it (laptop battery is now goosed).
Can i use the lambda sensor as a gauge for setting up the mixture?

the reducer is a BRC AT90E modello super.
there appear to be 2 'allen' head style screws on the side of it, (from the front its the right hand side.

i know for sure one must be the idle mixture adjustment, because it affects the idle speed when you fiddle with it.
dont know about the other one.

there are also 2 knurled brass sticky out things, one big one on the front of the reducer facing forwards and one small one next to the 2 adjustment screws. what are they?

if anyone knows the procedure for setting these up, please let me know! :) ive asked at the local Autogas place that fits BRC stuff and they wont tell me, cheeky monkeys. they just want my money! ;)


Phill
mitsuko
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Post by mitsuko »

Phil , I need a few pictures of the vaporiser and the mixer , and then I can probably tell you what to do .

Pat
Phillblanchard
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Posts: 25
Joined: Tue Sep 27, 2005 4:43 am
Location: Mold, North Wales, UK

Post by Phillblanchard »

Right ive got some pics sorted now. ive put some text on them to make explanations easier :)

Phill.
mitsuko
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Posts: 221
Joined: Tue Mar 30, 2004 11:49 pm
Location: Belgium

Post by mitsuko »

Gee , I thought I'd seen them all .
This one doesn't look familiar at all .

The big brass thing at the bottom is either a second drygas outlet , or a sludge remove tap . Open it every time you service the car , and let the tar like substance drain out .

The knobly braas sticky out thing is probably the 3000 rpm mixture set screw . Have someone block the trottle at 3000 rpm , and then try to adjust it . Look at the oxygen sensor for changes .

If it responds , set it as close to lambda = 1 as possible , but always .
to the rich side of the oxygen sensor trip point .
If this works , use the idle mixture screw for idle adjustement .
Set it to e decent idle , regardless of the oxygen sensor .


Then repeat the 3000 rpm adjustement .

That ought to do it




Pat
disc
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Post by disc »

OK, here is some info about AT90E. I have the same in my car....
Ford Zetec Turbo in progress... MSnS-E, EDIS4, LC-1 ect. The engine is running @ 12Psi :)
mitsuko
Experienced MS/Extra'er
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Joined: Tue Mar 30, 2004 11:49 pm
Location: Belgium

Post by mitsuko »

This is valuable information

Thx for sharing

Pat
disc
Helpful MS/Extra'er
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Joined: Sat Aug 20, 2005 7:07 am
Location: Bulgaria

Post by disc »

No problem mate! I have many more... Landi, Lovato, Tartarini, Viale
Ford Zetec Turbo in progress... MSnS-E, EDIS4, LC-1 ect. The engine is running @ 12Psi :)
Rik
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Joined: Sun Sep 11, 2005 2:21 pm

Post by Rik »

Any info on Vialle LPi ?
thanks Rik
arny528
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Joined: Thu May 19, 2005 8:11 am
Location: Europe

Post by arny528 »

Another suggestion to control LPG system by MS - use a dual table code like MSnS-E, and feed the signal from the switch to the table-switching input of your choice on MS. That way you can easily use different VE tables for different fuels.

Just my 2 cents...
Arny
EFI maniac, BMW fanatic
- '84 BMW 528i I oughta squirt...
Phillblanchard
MS/Extra Newbie
Posts: 25
Joined: Tue Sep 27, 2005 4:43 am
Location: Mold, North Wales, UK

Post by Phillblanchard »

Hi mitsuko!
Ive been mad busy since i last posted on here and basically want to thank you and the others on here for the ideas and help :)

the rangie is running fairly well, i hadnt fitted a volume restrictor in the gas line from the reducer, so it was dumping a shitload of gas into the engine!! lol
wondered why the milage was so crap!
anyhow, i fitted one and got it running more econo mode style (10mpg around town).

think ive got it pretty much sorted now, the only gripe is performance.

when cold, and on petrol, it goes like a missile!! on lpg and cold its very moderate.
when warm, performance on either fuel seems worse again. not lots worse, but you do notice the difference.

maybe need to tweak the mixture a little on MS. Can i use the lambda to tune in the lpg? in the normal 0.5v cross over way or do i have to run it richer?
im currently running 10 degs advance too.

Regards and much thanks,
Phill :)
mitsuko
Experienced MS/Extra'er
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Joined: Tue Mar 30, 2004 11:49 pm
Location: Belgium

Post by mitsuko »

What you should do is run the car , with a warmed up engine , on lpg at
3,000 rpm . No load on the engine .
Then make adjustements to the restrictor to find the oxygen sensor
stoich point . Trip point at 0,5V with a narrow band .
You can watch the gauges in megatune to .

Next take it on the road , 3,000 rpm at cruising speed .
Look at the oxygen sensor again and adjust the volume restrictor
to the toggle point. This could take several runs to find it ,as you can't adjust the restrictor while driving , can you .

When you've found the trip point , adjust the restrictor 1/8 to 1/4 turn to the rich side . That ought to get you a decent performance vs fuel economy .

Pat
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