Ah ha! This is almost certainly my problem..

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allen22
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Ah ha! This is almost certainly my problem..

Post by allen22 »

I was reading through the manual trying to find a solution to my missing, rough reving problem with my MSII and EDIS6 setup. It appears that I installed my plug wires following the 1-6 numbers on the coil pack itself thinking that they were the firing order of the coil pack. According to the manual:
On a 6 cylinder engine, the coils in a 6 terminal pack fire ABC (left to right with the connector on the bottom). Coil A fires first and should be connected to cylinder #1 and its complimentary cylinder. The coil B should be connected to the cylinder that fires after #1, and its complimentary cylinder. the remaining two cylinders should be connected to coil C.
So, I'm excited to get off work and try the proper plug wire config., should make all the difference in the world.

Will I need to reset my trigger offset now too since although I was clamped (timing light) to the number 1 plug wire that wire was actually connected to the number 3 (I think) coil pack tower?

Fred
mops
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Post by mops »

yes, you will definitely need to recalibrate your crank trigger.

word of warning.
I came across some posts that eids6 outputs are actually ACB not ABC as per megamanual. I would investigate this before attampting to run the engine.
BMW, 1985, E30, 325i, 2-door, 5spd. Lots of custom work. Turbo build in progress: http://www.e30tech.com/forum/showthread.php?t=55733
allen22
Experienced MS/Extra'er
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Post by allen22 »

mops wrote:yes, you will definitely need to recalibrate your crank trigger.

word of warning.
I came across some posts that eids6 outputs are actually ACB not ABC as per megamanual. I would investigate this before attampting to run the engine.
Interesting, I wonder how best to test that?

Fred
mops
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Post by mops »

I'm not sure, I dont run EIDS, I just came across some thread here that was stating that. possibly check out bmw success stories... i think it was there...
BMW, 1985, E30, 325i, 2-door, 5spd. Lots of custom work. Turbo build in progress: http://www.e30tech.com/forum/showthread.php?t=55733
allen22
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Post by allen22 »

Here's a post confirming what you said:

http://www.msefi.com/viewtopic.php?p=12 ... der#124792

This is the first I've heard of this, thanks for bringing it up. Can anyone else confirm that the megamanual is wrong?

Fred
jsmcortina
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Post by jsmcortina »

It depends on how you wire between your EDIS module and coilpack!

James
I can repair or upgrade Megasquirts in UK. http://www.jamesmurrayengineering.co.uk

My Success story: http://www.msextra.com/forums/viewtopic ... 04&t=34277
MSEXTRA documentation at: http://www.msextra.com/doc/index.html
New users, please read the "Forum Help Page".
PSIG
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Post by PSIG »

The coilpacks are very flexible - all you need is to have the sister cylinders paired and on one end or the other of the correctly assigned coil. In this case, if I can assume a 'standard' firing order of 153624, the sister pairs are 1/6 on coil A, 5/2 on B, 3/4 on C. You can then wire the coils in any physical order as long as they actually fire in the correct order.

In this case, a fender mounted coilpack would very neatly feed the six cylinders if the coils were arranged (wired) vertically ABC top to bottom with the wires spreading like uncrossed spider legs. The plug wires would attach as follows:

1A6
2B5
3C4

but will still actually be firing the 153624 order. Cool, eh?

FWIW,
David

Wait - spiders have 8 legs. I guess it's a tick...Image
allen22
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Post by allen22 »

jsmcortina wrote:It depends on how you wire between your EDIS module and coilpack!

James
I have mine wired according to the manual and just noticed that I read the manual wrong. I thought it said the firing order was ABC but it clearly says ACB! So, I swapped plug wires to the correct locations, double checked that I had it wired correctly on the plug and guess what?

Now it really runs bad!

I barely got it started even after setting my trigger offset back to 0. Once I finally got it started and idling I tried to check my timing w/ a light and I can't even see the timing marks! What do you think I should do now, it runs poorly, pop, misses, etc?

thanks for any advice, I'm so frustrated!
allen
allen22
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Post by allen22 »

Here's a pic of my actual install. My firing order is 123456.



http://www.engineswaptech.com/photos/vq ... 0x375.aspx

Thanks,
allen
allen22
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Post by allen22 »

Upon further re-reading it looks like I may have wired up my coil pack backwards, have a look:

http://www.engineswaptech.com/photos/vq ... 0x343.aspx


It seems that I wired it based on looking into the coilpack plug instead of the wiring harness plug....


Is it even possible that it would run like this with 12V coming in on the left most pin instead of the right most pin?

thanks
allen
PSIG
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Post by PSIG »

I would suggest you prove to yourself which pin is which. To test the coil, disconnect it and find the one pin that has continuity to the other three. That is your +12v power pin. The EDIS-6 schematic should now make sense and you can sort the module pins and spark plug wires from there.
allen22
Experienced MS/Extra'er
Posts: 160
Joined: Thu Oct 20, 2005 9:49 am

Post by allen22 »

PSIG wrote:I would suggest you prove to yourself which pin is which. To test the coil, disconnect it and find the one pin that has continuity to the other three. That is your +12v power pin. The EDIS-6 schematic should now make sense and you can sort the module pins and spark plug wires from there.
Thank you, I'll try that on lunch today.

allen
allen22
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Post by allen22 »

PSIG wrote:I would suggest you prove to yourself which pin is which. To test the coil, disconnect it and find the one pin that has continuity to the other three. That is your +12v power pin. The EDIS-6 schematic should now make sense and you can sort the module pins and spark plug wires from there.
Ok, I tested the coil using your method and all 4 pins have continuity with each other! According to the wiring colors the pin on the far left (when the plug is on the bottom) should be 12V as it's red and the other 3 wires are beige, but I don't really trust that.

Any thoughts?

thanks,
allen
jsmcortina
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Post by jsmcortina »

Well, yes they will all have continuity. Read the ohms off the meter and you'll find one pin that is low resistance to the other three.

Say the resistance of a coil is 2ohms (making this up) you would find something like this:

com-A = 2ohms
com-B = 2ohms
com-C = 2ohms
A-B = 4 ohms
A-C = 4 ohms
B-C = 4 ohms

James
I can repair or upgrade Megasquirts in UK. http://www.jamesmurrayengineering.co.uk

My Success story: http://www.msextra.com/forums/viewtopic ... 04&t=34277
MSEXTRA documentation at: http://www.msextra.com/doc/index.html
New users, please read the "Forum Help Page".
allen22
Experienced MS/Extra'er
Posts: 160
Joined: Thu Oct 20, 2005 9:49 am

Post by allen22 »

Problem solved! The link one page one of this post is infact correct, I shamlessly stole his picture to post it here for all to benefit from too :D

http://www.engineswaptech.com/photos/vq ... ginal.aspx

The problem is you should view the coil pack with the plug on top NOT ON BOTTOM inorder for the megamanual's directions to make sense.


When the coil pack is viewed with the plug on top, and considering the posts to be A B C from left to right the correct firing order is A C B when wired as having 12V+ on the far right pin (again, when viewed with the plug on top), coil C as the next over pin, coil B as the next one over and coil A as the next one over - the far left pin.

I think this should be made a sticky or added to the manual, etc.

Thanks a million for everyone's help! I'm pumped to get this thing tuned now!

allen
wire4d4speed

edis documentation

Post by wire4d4speed »

sorry for jumping in ... I have some EDIS information that I obtained while doing a 99 SVT... hope this helps....

Ford EDIS technical information
This page is intended for people who want to learn about the Ford EDIS (Electronic Distributorless Ignition System). The pinouts and diagrams are taken from How to Understand, Service and Modify Ford Electronic Fuel Injection & Electronic Engine Control by Charles Probst, the technical information on the SAW and inner workings of the EDIS module are taken from Ford Patent 4,922,874.

Introduction

The Ford EDIS system is an enhanced version of the DIS ignition system. The major difference is that the DIS system requires a CID (Cylinder IDentification; cam phase) sensor in addition to the crank driven toothed wheel. The EDIS system only requires a 36-1 toothed wheel and VRS (Variable Reluctance Sensor) crank sensor.

The EDIS system is comprised of an EDIS module, crank wheel, crank sensor, and coilpack(s). This system is completely standalone and will properly ignite 4, 6, and 8 cylinder engines using the wasted spark method. The system relies on the ECU (Electronic Control Unit) to control spark timing, but will function if no ECU is connected.

Without an ECU the EDIS system will fire the ignition at 10 degrees BTDC (Before Top Dead Center). The spark advance is controlled by the SAWPW line on the EDIS module. The SAW (Spark Angle Word) is analguous to the SPOUT (Spark OUT) line on Ford TFI-IV systems. The interface is different though.

Technical Background

Inside the EDIS module is a microprocessor, VR sensor input, and coil driver transistors. The VR sensor drives an input detector which fires on the falling zero crossing of the signal at -300mv. The module then uses this information to calculate the current crank position and speed. When the EDIS module determines the spark should be ignited, it fires the appropriate coil. The EMF flyback from the coil then triggers the IDM of the EDIS module and causes it to emit a tach pulse on the IDM pin.

The first thing the EDIS module does is sync up to the missing tooth of the wheel. The EDIS module keeps an internal counter of teeth, if for some reason the counter loses sync with the wheel, the module will attempt to resync.

Each EDIS module is hard programmed for the number of cylinders in the intended application. By knowing the number of cylinders, it knows how many teeth are between each cylinder on the crank wheel. When the number of teeth required passes the VR sensor, the EDIS module emits the PIP signal to the ECU. The PIP signal is emitted at the TDC of the cylinder.

The number of teeth between cylinders directly corresponds to the SAW signal sent from the ECU. Ford uses a very simple and robust mechanism for communicating the spark advance to the EDIS module. The EDIS module uses an internal 250Khz clock for clocking in the advance word. This means that there is a 4us or 5/32nd of a degree resolution. The SAW signal is essentially an enable line which the clock uses to increment a 16 bit binary counter. Since the clock rate is 250Khz, the counter is really a 9-bit effective counter. The counter is then multiplied by 4 (shifted left by 2 bits) and the high word is used as the integer number of teeth which must pass the VR sensor and the low word is the fractional tooth that must pass the VR sensor. The EDIS module counts the whole teeth, then loads an 8 bit counter with the fractional portion. When the counter expires, the EDIS module fires the coil. The period of the 8-bit counter is 1 tooth period at the given RPM.

The Ford patent says that the SAW is communicated to the EDIS module approximately 10us after 10° ATDC. This is to ensure that there are no spark events occurring, since the SAW accumulator can not be set externally while it's being read or cleared.

The SAW can be communicated at any time other than during a spark event. Also, the SAW will be stored in the EDIS module so the advance does not need to be updated every cylinder event. The EDIS module MUST receive a SAW signal from the ECU within 5 cylinder events or the EDIS will default to LOS mode and 10° BTDC spark advance.

The EDIS module has the capability of performing recurring spark, more commonly referred to as Multiple Spark Discharge. The latter is usually associated with CD ignition boxes. This feature was introduced with the 1990 1.9L Escort/Tracer engine. The ECU enables the MSD below 1800RPM on these engines. To signal to the EDIS module that MSD is desired, the SAW is lengthened by 2048us on 4/6/8 cylinder units, and 1024us on 10 cylinder units. The EDIS module can achieve up to 3 sparks per cylinder event using this feature.

The IDM signal present on all EDIS modules is used as the factory tach output to the ECU. This signal is used to determine the welfare of the ignition system. If a coil primary opens or does not fire, the IDM signal is not emitted, and thus the coil is faulty. The IDM signal is triggered by the flyback voltage of the coil being fired. The EDIS module processes this into a 512us pulse on the IDM line during operation. When the engine is stopped, but the Key is turned on (KOEOff), the EDIS module emits a 64us pulse every 262.144ms to indicate proper operation. Because of this, any tachometer operation from this line must filter out the 64us pulses.

Spark Angle Word Calculation

The algebraic formula for calculating the SAW pulsewidth is:

SAW Pulsewidth (usec) = 1536 - (25.6 x (desired spark advance in degrees))
Range: 64 - 1792us (57.5° BTDC to 10° ATDC)
Resolution: 4us (5/32nd of a degree)

Example:

You want 29 degrees of advance.

PW = 1536 - (25.6 * 29)

PW = 1536 - (742.4)

PW = 793.6

You would send a pulse that is 793.6 microseconds long to the EDIS module.

The EDIS module will do all the work of timing the spark, you just send the advance pulse.

The EDIS has an advance range of 57.4 degrees BTDC to 10 degrees ATDC. These correspond to the SAW widths of 64 and 1792 microseconds respectively.

Physical installation

On 4 cylinder engines pins 10 and 12 are used for the 2 coils. On 6 cylinder engines pins 10, 11, and 12 are used for the 3 coils. On 8 cylinder engines pins 8, 9, 11, and 12 are used for the 4 coils.

On all engines the complementary coils are connected to the cylinders that are 180 degrees apart in the firing order.

Example: Ford firing order for HO 5.0L and 351 engines is 1-3-7-2-6-5-4-8. You would connect cylinders 1 and 6 to the same coil, 3 and 5, 7 and 4, and 2 and 8. Follow the same approach on 6 and 4 cylinder engines.

Diagram of the EDIS system


PNG GIF Large TIFF

Here is the pinout of the EDIS control module. The signal names correspond to the diagram above.


Postion of VRS pickup sensor in relation to TDC of cylinder 1
Cylinders Degrees BTDC
4 90°
6 60°
8 50°
10 26°
On all EDIS installations, the missing tooth of the wheel is directly opposite (180 degrees) the VR sensor when the engine is at the above TDC value. This means your crank wheel needs to be aligned on the damper such that when the engine is N degrees BTDC, the missing tooth is located 180 degrees away from the VR sensor.

4 cylinder EDIS module pinout
Signal EDIS Module Terminal
PIP (EDIS output signal) 1
IDM (diagnostic signal to ECU) 2
SAW (ECU spark control signal) 3
IGN GND (signal return) 4
VRS - (crank sensor negative) 5
VRS +(crank sensor positive) 6
VRS shield (crank sensor shield) 7
VPWR (ignition switched 12 volts) 8
PWR GND 9
COIL 1 (coil drive) 10
CTO (clean tach out) 11
COIL 2 (coil drive) 12


6 Cylinder EDIS module pinout
Signal EDIS Module Terminal
PIP (EDIS output signal) 1
IDM (diagnostic signal to ECU) 2
SAW (ECU spark control signal) 3
IGN GND (signal return) 4
VRS - (crank sensor negative) 5
VRS +(crank sensor positive) 6
VRS shield (crank sensor shield) 7
VPWR (ignition switched 12 volts) 8
PWR GND 9
COIL 1 (coil drive) 10
COIL 2 (coil drive) 11
COIL 3 (coil drive) 12


8 Cylinder EDIS module pinout
Signal EDIS Module Terminal
PIP (EDIS output signal) 1
IDM (diagnostic signal to ECU) 2
SAW (ECU spark control signal) 3
VRS - (crank sensor negative) 4
VRS +(crank sensor positive) 5
VPWR (ignition switched 12 volts) 6
IGN GND 7
COIL 1 (coil drive) 8
COIL 2 (coil drive) 9
PWR GND 10
COIL 3 (coil drive) 11
COIL 4 (coil drive) 12


OEM EDIS module applications
Cylinders Application Part Number
4 1990 Escort/Tracer 1.9L F1CZ-12K072-A
6 1990 Ranger, Bronco II, and Aerostar 4.0L F1TZ-12K072-BA
8 1991 Lincoln Town Car 4.6L
1993 Lincoln Mark VIII 4.6L F5SZ-12K072-AA

If you know any of this information to be incorrect, please email me at pedward (at) dainst.com.

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